Showing posts with label manufacturing. Show all posts
Showing posts with label manufacturing. Show all posts

Monday, 24 March 2014

Update | frame and tank welding

The last 2 weekends I have been at WiMoto, the workshop of Wido Veldman. He is an awesome skilled welder who has been helping me with the subframe of my cafe racer. The steel tank has been made of sheet metal, clean TIG-wedling!
The body and tank will be mounted on the frame with slim tank mounting rubbers; to eliminate all possible vibration problems!

More detail about WiMoto on this site.

Wednesday, 16 October 2013

Update | Mold making

The three molds for the MTD café racer are finished! The glass fiber molds have been made following the hand lay-up glass fiber laminating. Over the HD PU plugs; which are the CNC milled positive parts of the final motorcycle body.

The plugs have been sanded super smoothly and finished with a clear coat. On top of this coat 7 layers of mold release wax have been added.

All the layers and patterns for all the glass fiber fabrics have been cut with care, and fitted on the plugs before adding the polyester resin. After which the laminating started, merging the fibers with the resin over the plugs.

After the polyester completely hardened the rough edges of the molds have been trimmed, releasing wedges were slammed between the molds and the plugs,… and finally air pressure and two large chisels released the molds from the plugs!

Now these molds will be bolted together for construct the large mold in which the body kit will be made. Keep in touch for more footage..

The first body kit of the custom MTD Ducati café racer will soon be made. If you have interest in this body kit send an email to info@maartentimmer.com

Tuesday, 13 August 2013

Update | Sanding the plugs for mold making

The last two weeks I have been sanding the HD PU plugs. These parts need to be super smooth before I send those over for a coat of 2K-paint. 2 coats of spray filler have been added and many hours of sanding.
Looking for the right company for the paint job now..

Saturday, 20 July 2013

Update | Plugs for mold making back from CNC milling

Last week the plugs for mold making have been CNC milled at Solid Shape! After clay modeling the body, 3D scanning the clay model and 3D CAD modelling in Solidworks, the pllugs are ready.

These plugs will now be sanded, painted and polished. After which the glasfiber molds will be made around these plugs. In the resulting glasfiber molds the final café racer body will be made, using a mix of carbon fiber and glasfibers.

More information about CNC milling and Solid Shape, please visit http://www.solidshapes.com/

Tuesday, 21 August 2012

Video | Café racers



This is where the café racer culture and heritage is all about!

Airing on Discovery HD Theater on October 13th 9.00pm (in the US..)


Friday, 13 April 2012

Orange Bikes | Explained by Guy Martin

Love to see manufacturing of bikes, motorcycles, welding and factories from the inside! Especially when Guy Martin is the "host".